IndustriesMetals Fabrication

Hearing Conservation
For the Loudest Floors in Industry.

Stamping, grinding, forging, welding. Sustained noise that most industries never see. Generic testing programs aren't built for this.

95–115

dBA typical exposure

#1

STS rate by industry

10–15

dB lost from poor HPD fit

17

Plants (TW Metals)

Independent 1910.95 Audit

Independent 1910.95 Audit

Third-Party Reviewed

FDA Registered

FDA Registered

Class II Medical Device

SOC 2 Type II

SOC 2 Type II

AICPA Certified

HIPAA Compliant

HIPAA Compliant

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Made in USA

Made in USA

Engineered & Built

The Metals Reality

Why This Industry Needs More Than a Checkbox Program

Metals fabrication pushes hearing conservation to its limits. Louder noise, longer shifts, and consequences that show up in OSHA 300 logs.

Sustained Noise Above 95 dBA — All Day

Stamping, grinding, welding, and forging produce continuous noise for entire 8–12 hour shifts. Unlike intermittent construction noise, metals fab exposes workers all day.

Industry-Leading STS Rates

Fabricated metals has one of the highest STS rates in OSHA ITA data. Sustained high noise, heat, and physical exertion make hearing damage nearly inevitable without aggressive monitoring.

Heat and Sweat Destroy HPD Fit

Workers in forging and welding sweat through their HPD. Foam earplugs lose their seal. Actual attenuation drops 10–15 dB from lab-rated NRR.

Multi-Plant Consistency Is a Nightmare

Running 5–17+ plants means fragmented vendors, schedules, and records. Your corporate safety team can't standardize what they can't see.

Built for High-Noise Environments

How Soundtrace Protects Your Workers

Catch Shifts Before They Become Losses

Instant

STS detection

Soundtrace flags threshold shifts immediately — comparing every test to the baseline in real time. Intervene before hearing loss becomes permanent.

Verify Actual HPD Attenuation

Real

dB measurement

Quantitative fit testing measures what each worker's earplug actually blocks. If sweat or poor insertion is reducing protection, you'll know.

One Dashboard, All Plants

1

platform, all sites

Every audiogram, fit test, and compliance status from every plant in one platform. See which plants are current and which need attention.

30-Year Records, No Filing Cabinets

30+

year retention

Audiograms, fit tests, noise surveys, training records — all digital with automatic retention and instant audit retrieval.

Know Your Exposure

Noise Levels by Process

Forging Hammer / Drop Forge
100–115 dBAExtreme
Stamping Press
95–110 dBAExtreme
Sandblasting / Shot Peening
95–110 dBAExtreme
Grinding / Deburring
90–105 dBAVery High
Shearing / Punching
90–105 dBAVery High
Plasma / Laser Cutting
90–100 dBAVery High
Welding (MIG/TIG)
85–98 dBAHigh
CNC Machining
80–95 dBAHigh

OSHA ITA Data

Hearing Loss Trends in Fabricated Metals (NAICS 332)

OSHA Injury Tracking Application (ITA) reported hearing loss cases across 1,639 fabricated metal manufacturing companies, 2016–2024.

1,639

Companies

Across fabricated metals

8,530

Total HL Cases

2016–2024 combined

2.36%

Avg Injury Rate

Cases ÷ employees

05001,00020162018202020222024
Fabricated Metals (NAICS 332)

Proof It Works

TW Metals: 17 Plants, Zero Recordables

TW Metals replaced their fragmented multi-vendor HCP with Soundtrace across 17 plants and 300+ employees.

37%

Reduction in program spend

54%

Reduction in employee downtime

0

Recordable hearing loss injuries

731

Days without a recordable

"

731 days without a recordable. Multi-day noise surveys replaced one-day snapshots — now we see the real picture across all 17 plants.

TW Metals Safety Team

Your Floors Are the Loudest in Industry.
Your Program Should Be the Strongest.

See how Soundtrace delivers hearing conservation for metals fabrication — from stamping press to shipping dock.