IndustriesAerospace & Defense

Hearing Conservation for
the Most Extreme Noise on Earth.

Jet engine test cells, flight line operations, and MRO hangars. Noise levels exceeding 140 dB. Defense requirements beyond OSHA.

0 dB

Peak test cell noise

Dual HPD

Often required

DoDI

6055.12 compliance

0+ yr

Record retention

Independent 1910.95 Audit

Independent 1910.95 Audit

Third-Party Reviewed

FDA Registered

FDA Registered

Class II Medical Device

SOC 2 Type II

SOC 2 Type II

AICPA Certified

HIPAA Compliant

HIPAA Compliant

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Made in USA

Made in USA

Engineered & Built

The Reality on the Line

Why Traditional Testing Fails in Aerospace

Standard HCP approaches weren't designed for extreme noise, security constraints, and defense regulatory requirements.

Jet Engine Test Cells Exceed 140 dB

Engine test cells and run-up areas generate noise beyond where even dual hearing protection provides adequate attenuation. The most extreme occupational noise exposure in any industry.

MRO Hangar Reverberation

Large enclosed hangars amplify riveting, grinding, and pneumatic tools by 5–15 dB above open-air levels. Area monitoring significantly underestimates actual worker dose.

DoD Requirements Exceed OSHA

DoDI 6055.12 requires hearing readiness tracking, deployment audiograms, and DOEHRS integration. Civilian OSHA compliance alone doesn't satisfy defense contractor obligations.

Communication-Critical Roles Limit HPD

Flight line directors and ground control need to communicate in extreme noise. Active HPD systems require fit verification and calibration. Wrong HPD choice = safety + compliance risk.

Built for Your Operations

How Soundtrace Fits Into Aerospace & Defense

Test Across Flight Lines & Hangars

6 min

per test

Portable testing in flight line shacks, hangar offices, or MRO break rooms. Test between sorties or during maintenance downtime.

Task-Specific Noise Monitoring

Per task

exposure mapping

Dosimeters capture actual exposure by task: engine run-up, riveting, grinding, flight line marshaling. Exposure profiles mapped to job classifications.

Verify Advanced HPD Systems

All HPD

types verified

Quantitative fit testing for passive and active hearing protection. Verify communication headsets, tactical earpieces, and level-dependent systems.

Defense-Grade Record Retention

30+

year retention

30+ year records with audit trails and DOEHRS-compatible exports. Every audiogram linked to noise exposure data and HPD fit results.

Know Your Exposure

Noise Levels Across Aerospace Operations

From test cells at 140+ dB to composite manufacturing at 85 dBA — every area needs its own strategy.

85 dBA OSHA action level
Jet Engine Test Cell
Extreme130145 dBA

Requires double hearing protection minimum

Flight Line / Run-Up Area
Extreme120140 dBA
MRO Hangar (riveting/grinding)
Extreme95115 dBA

Reverberant enclosed space

Sheet Metal / Fabrication
Extreme90105 dBA
Composite Manufacturing
Very High85100 dBA
Avionics Assembly
High7588 dBA

How Loud Is That?

💬

60 dB

Normal conversation

⚠️

85 dB

OSHA action level

🎸

110 dB

Rock concert

💥

140 dB

Gunshot

OSHA ITA Data

Hearing Loss Trends in Air Transportation (NAICS 481)

OSHA Injury Tracking Application (ITA) reported hearing loss cases across 39 air transportation companies, 2016–2024.

39

Companies

Across air transportation

3,969

Total HL Cases

2016–2024 combined

0.55%

Avg Injury Rate

Cases ÷ employees

05001,00020162018202020222024
Air Transportation (NAICS 481)

Who We Serve

Types of Companies in Aerospace & Defense

Military and commercial aircraft MRO performing heavy maintenance, engine overhaul, and structural repair in enclosed hangars

Jet engine test and overhaul operations with test cell workers, instrumentation technicians, and quality inspectors

Defense contractors manufacturing airframes, weapon systems, and avionics with DoDI 6055.12 requirements

Commercial aerospace manufacturing with large-scale composite layup, machining, and assembly across multi-building campuses

Mission-Ready Hearing Conservation.
From Test Cell to Flight Line.

See how Soundtrace handles extreme-noise hearing conservation — OSHA, DoDI 6055.12, and contractor audit ready.