IndustriesPaper & Pulp Manufacturing

Hearing Conservation
for Continuous Mills.

Paper machines, chippers, and pulp processing run around the clock. The highest injury rate in our analysis at 1.74% - your hearing conservation program needs to match the risk.

310

Companies tracked

92–110

dBA mill range

1.74%

Avg injury rate

2,253

Total HL cases

Independent 1910.95 Audit

Third-Party Reviewed

FDA Registered

Class II Medical Device

SOC 2 Type II

AICPA Certified

HIPAA Compliant

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Made in USA

Engineered & Built

The Reality on the Floor

Why Traditional Testing Fails in Paper & Pulp

Continuous operations, wet environments, and the highest per-worker injury rate make annual van visits dangerously inadequate.

Paper Machines and Pulping Operations Run Continuously

Paper machines, refiners, and chippers produce sustained noise above 95 dBA. Workers rotate through these areas across 12-hour shifts without consistent personal exposure tracking.

Wet, Humid Environments Degrade HPD Performance

Pulp processing areas are hot, humid, and wet. Foam earplugs absorb moisture and lose their seal. HPD selection must account for environmental conditions that standard devices can't handle.

Highest Injury Rate in This Analysis at 1.74%

Paper & pulp has the highest average hearing loss injury rate of the industries tracked. Despite having fewer companies than larger sectors, the per-worker risk is significantly elevated.

EPA + OSHA + State Environmental Overlap

Paper mills operate under EPA air and water permits, state environmental regulations, and OSHA safety standards. Gaps in worker health documentation compound regulatory exposure.

Built for Your Operations

How Soundtrace Fits Into Paper & Pulp Manufacturing

Test During Shift Rotations

6 min

per test

6-minute audiometric tests between 12-hour shift rotations. No production disruption, no van scheduling delays.

Track Exposure Across Mill Areas

Per

worker tracking

Personal dosimetry linked to each worker as they rotate between pulping, paper machines, finishing, and packaging.

Verify HPD in Wet/Hot Conditions

Real

NRR verification

Fit testing for moisture-resistant HPDs that maintain their seal in the humid conditions of pulp processing areas.

Centralized Mill Records

30+

year retention

Every audiogram, noise survey, and fit test stored in one platform with 30+ year retention. Multi-mill visibility from a single dashboard.

Know Your Exposure

Typical Noise Levels in Paper & Pulp Mills

Chippers and refiners routinely exceed 100 dBA. Even downstream finishing areas often surpass the action level.

85 dBA OSHA action level
Paper Machines
Extreme92105 dBA

Continuous high-speed operation

Chippers / Refiners
Extreme95110 dBA

Wood processing impact noise

Pulp Digesters
Very High8898 dBA

Steam and mechanical agitation

Winders / Rewinders
High8595 dBA

High-speed roll handling

Finishing / Converting
High8292 dBA

Cutting, folding, packaging

Control Rooms
Moderate6072 dBA

Below action level

How Loud Is That?

💬

60 dB

Normal conversation

⚠️

85 dB

OSHA action level

🎸

110 dB

Rock concert

✈️

130 dB

Jet takeoff (300ft)

OSHA ITA Data

Hearing Loss Trends in Paper & Pulp Manufacturing (NAICS 322)

OSHA Injury Tracking Application (ITA) reported hearing loss cases across 310 paper & pulp companies, 2016\u20132024.

310

Companies

Across paper & pulp

2,253

Total HL Cases

2016–2024 combined

1.74%

Avg Injury Rate

Cases ÷ employees

010020030020162018202020222024
Paper & Pulp Manufacturing (NAICS 322)

Compliance Context

Multi-Regulatory Compliance in Paper & Pulp

Paper mills operate under overlapping regulatory frameworks that compound compliance requirements.

OSHA 29 CFR 1910.95

Full hearing conservation program for all mill workers. The 1.74% injury rate makes this the highest-risk industry for noise-induced hearing loss.

EPA Air & Water Permits

Paper mills operate under EPA environmental permits. Cross-regulatory audits increasingly review worker health documentation alongside environmental compliance.

Wet Environment HPD Challenges

Standard foam earplugs fail in pulp processing environments. HPD programs must specify moisture-resistant devices and verify fit in actual working conditions.

1.74% Injury Rate.
The Highest Risk Demands the Best Program.

See how Soundtrace fits into paper & pulp manufacturing - chippers to finishing, every mill, every worker.